Case Studies
These examples show how ICSS brings structure, discipline, and delivery focus to industrial automation challenges across live assets, major upgrades, and operational improvement programmes.
OUR WORK
Representative examples across cyber security, functional safety, fire and gas, alarm management, commissioning, and control system delivery.
Cyber Security
A UK gas distribution network operator strengthened OT governance, asset visibility, resilience, system security, and incident readiness through a regulator-aligned improvement programme.
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Process Control
A regulator-led improvement programme rationalised offshore alarms, improved operator response, and delivered a measurable reduction in configured alarms.
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Functional Safety
A UK oil terminal operator upgraded its PCS and ESD systems to address obsolescence, reliability, and operability challenges while strengthening functional safety assurance.
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C&I Engineering
A major operator needed a clearer F&G design basis, prioritised coverage improvements, and a practical route into controlled execution.
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Process Control
Structured commissioning, characterisation, and dynamic tuning improved gas compressor anti-surge valve response, strengthening machine protection and restart confidence.
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Digital Delivery
A structured F&G system vulnerability assessment converted obsolescence, supportability, and migration uncertainty into clear upgrade options ranked by cost, complexity, and operational risk.
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Systems Engineering
A long-unavailable flare ignition system was redesigned, integrated, tested, and commissioned so operators could ignite remotely from the central control room.
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Process Control
A changed production profile required a new gas compression control philosophy, delivered through HAZOP, supplier management, offshore commissioning, and controller tuning.
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Process Control
A synchronised lock-step start-up sequence between the ICSS and compressor package controls reduced abortive starts, improved diagnostics, and strengthened compressor operability.
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Systems Engineering
A major UK oil and gas operator modernised an ageing Integrated Control and Safety System to reduce production losses, improve operability, and strengthen control performance.
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Systems Engineering
An independent systems engineering peer review gave a major control and safety system upgrade a clearer view of offshore execution readiness and remaining delivery risk.
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Digital Delivery
A desktop ICSS vulnerability assessment connected production reliability issues with alarm performance, functional safety lifecycle assurance, and control system improvement actions.
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Process Control
Targeted controller tuning and optimisation restored stable oil export operation after changing field conditions introduced instability in the main oil line pump control system.
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Functional Safety
Dedicated specialist engineers integrated with the client team to support functional safety, E/E/PES change control, alarm management, and control and safety systems across multiple offshore installations.
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Systems Engineering
PCS logic modifications removed unnecessary subsea choke valve movement and alarm floods by changing how PCS and MCS communications were commanded.
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Commissioning
Specialist commissioning authority support coordinated multiple integrated control and safety scopes across several offshore assets during an extended shutdown.
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Tell us what you are trying to protect, deliver, or optimise. We will help turn the problem into a practical engineering route.
